Fabrication Capabilities

Welding Department:       

TIG Welding:

• 18 gauge and heavier on mild steel, stainless steel, and aluminum
• Utilizing current technology with Lincoln Square Wave TIG 355 amp pulse and Hobart TIG Wave 250 amp

MIG Welding:

• 18 gauge and heavier on mild steel and stainless steel
• 12 gauge and heavier for aluminum
• Utilizing current technology with (3) Lincoln DC 600 amp power sources and dual head feeders running .030” hardwire through 3/32” flux core with water-cooled MIG guns
• Miller XMT 304 inverter running .030” and .045” wires
• Millermatic 251 with spool gun running .023” through .045” wires
• Hobart Pro Star Handler 120 running .023” hardwire
• Lincoln DC 600 set-up for carbon arc cutting and gouging
• Miller Trail Blazer 255 engine driven with all accessories to handle TIG, MIG, and stick welding in the field.

Automatic Welding:

• Miller Straight line welder powered by DeltaWeld 651 cv.

Stick Welding:

• Specialty applications when TIG or MIG are not applicable
• Using Ideal Arc 250 and Miller Trail Blazer 255

Oxy-Fuel Processes:

• Included are silver soldering, brazing, and manual cutting
• Equipment utilized:
  • (3) Harris hand torch sets
  • (2) Koike track torches
  • (1) Smith Air Craft set

Manual Hand Plasma:

• Utilizing Essab PCM 100 amp handheld torch with cut capacity of 3/8” thickness on mild steel.

 

Metal Working Department:

Forming/Bending:

• Verson 45-ton mechanical press brake
• Capabilities:
  • 10 gauge up to 60” long
  • ¼” plate up to 36” long
  • 3/8” plate up to 24” long
  • ½” plate up to 18” long

Rolling:

• Webb ½”x10’ mechanical

Iron Worker:

• Uni-Hydro 50 ton hydraulic
• Capabilities:
  • 1” hole through ¾” plate
  • 4”x4”x5/16” notching accessory
  • 1 ¼” and 1 ½” pipe coupling accessory

Sawing:

• W.F. Wells twin post horizontal model W-9
• Capacity:
  • 9”x18” rectangular stock
  • 9” round stock
  • 9”x8” at 45° angle
• Cosen Mitering Band Saw
• Ellis 1600 mitering band saw
• Capacity:
  • 6”x13” rectangular stock
  • 6” round stock
  • 7” at 45° angle
• Scotchman circular cold saw Model CPO-350 with power down feed
• Capacity:
  • 4”x 5 ½” rectangular stock
  • 4 ¾” round stock
  • Accuracy within .010”
  • Cobalt blades used for precision cuts on stainless steel

 Machining:

• CNC (3) Axis Fryer MB-11 bed mill
• Capabilities:
  • Table travel of 30” in the X-Axis, 20” in the Y-Axis, and 20” in the Z-Axis
  • 1,600 lbs. maximum table capacity
  • Capable of 3 dimensional contour milling
  • Typical machining operations

Drilling:  

• American Hole Wizard Radial Arm Drill
• Capacity:
  • 5’ long arm
  • 6’ high mast
  • 13” diameter column
  • 3” diameter drill
  • Counter boring and counterstriking
• Clausing drill press
• Capacity:
  • Holes up to 1” in diameter
  • Variable speed adjustment
  • Used with Tapmatic tapping head
• Rockwell dual head gang drill
• Capacity:
  • Holes up to ½” in diameter

 Lifting Devices:  

• 6,000 lbs. Coffing chain hoist mounted on 360° jib
• 4,000 lbs. CM chain hoist mounted on 180° jib
• 18,000 lbs. Hyster forklift (outside)
• 8,000 lbs. Baker forklift (outside and inside)
• 50,000 lbs. American track crane (outside)
• (2) 10 ton overhead cranes running the length of the production area

 Miscellaneous Supporting Equipment:

• Hossfeld bender
• 50 ton electric over hydraulic shop press
• (2) Magnetic base drill presses
• York portable line boring machine
• Complete assortment of hand tools necessary for fabrication
• (2) Tungsten carbide metering devices

 Blasting Equipment:

• Empire reclaim system with 300 lbs. capacity Clemco blaster in 12’x30’ booth
• Clemco blaster with 12’x12’ blast area
• Capabilities:
  • Blaster is capable of shooting media ranging from glass beads to steel shot
• Empire blast cabinet
• Capabilities:
  • Cabinet capacity of 2’x4’

 Painting Department:

• Capabilities:
  • Binks high volume low-pressure system with 2 ½ gallon pot
  • (2) Sharp 1-quart pot guns
  • Titan Model 440 airless system
  • Paint area is 10’x30’ booth